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Course Outline

Introduction to EV Maintenance

  • Overview of EV maintenance requirements.
  • Understanding key differences from conventional vehicles.
  • Safety protocols and protective equipment.

EV Powertrain Maintenance

  • Inspecting and servicing electric motors.
  • Checking power electronics and inverters.
  • Diagnosing issues in transmission and drivetrain.

Battery Maintenance and Troubleshooting

  • Battery health assessment and performance testing.
  • Diagnosing battery degradation and thermal issues.
  • Replacing battery modules and recalibrating systems.

Electric Vehicle Software Diagnostics

  • Using onboard diagnostics (OBD) and software tools.
  • Reading and interpreting diagnostic trouble codes (DTCs).
  • Performing software updates and resets.

Charger and Power Supply Maintenance

  • Inspecting onboard charging systems.
  • Testing charging ports and connectors.
  • Troubleshooting slow charging and connection issues.

Advanced Troubleshooting Techniques

  • Identifying root causes of performance drops.
  • Handling intermittent faults and complex issues.
  • Documenting repair processes and solutions.

Practical Hands-On Exercises

  • Simulated EV maintenance scenarios.
  • Using diagnostic tools to troubleshoot faults.
  • Safety drills for high-voltage system handling.

Best Practices for EV Maintenance

  • Maintaining records and maintenance logs.
  • Implementing preventive maintenance strategies.
  • Ensuring compliance with safety standards.

Summary and Next Steps

Requirements

  • Basic understanding of automotive systems.
  • Experience with vehicle diagnostics and repair.
  • Familiarity with electrical components and safety procedures.

Target Audience

  • Automotive technicians working with electric vehicles.
  • Service engineers responsible for EV maintenance and diagnostics.
 14 Hours

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