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Duration 21 hours
Course Outline
Introduction to WAAM and Hybrid Manufacturing
- Foundations of metal additive manufacturing
- Core WAAM principles and deposition techniques
- Trends in hybrid robot-CNC methodologies within the industry
FANUC Welding Robot Programming Basics
- Introduction to FANUC robotic systems and ROBOGUIDE
- Generating tool paths for arc welding applications
- Managing teaching points, tool offsets, and coordinate frameworks
GMAW Process and WAAM Deposition Planning
- Configuring Gas Metal Arc Welding (GMAW) parameters for WAAM
- Controlling wire feed rates, travel speeds, and current
- Strategizing single-bead and multi-bead layer deposition
HAAS CNC System Coordination
- Understanding 5-axis worktables and part fixture setup
- Aligning references and calibrating with robotic tool paths
- Defining CNC toolpaths for hybrid finishing operations
Integration Workflow Between Robot and CNC
- Strategic planning: robot-led versus CNC-led hybrid workflows
- Implementing handshaking, communication, and synchronization protocols
- Simulating and analyzing real-world process timing
Process Validation and Troubleshooting
- Assessing WAAM geometric accuracy and process consistency
- Identifying weld defects, layer distortion, and post-processing requirements
- Applying standard troubleshooting procedures in hybrid setups
Summary and Next Steps
- Recap of the integrated WAAM process components
- Roadmaps for production validation and operational scaling
- Immediate actions for testing, safety compliance, and quality assurance
Requirements
- Familiarity with core industrial automation concepts
- Practical experience in welding or robotic programming
- Foundational knowledge of CNC machining principles
Target Audience
- Robotic welding technicians
- Manufacturing and automation engineers
- Technologists specializing in hybrid CNC and robotic processes
Testimonials (1)
Practical usages are very impressive.
