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Course Outline

Introduction to CAPEX and the Investment Mindset

  • Defining capital expenditure within a manufacturing context.
  • The significance of financial evaluation in operational decision-making.
  • Common pitfalls faced by non-finance managers.
  • Aligning CAPEX with strategic business objectives.

Time Value of Money, Discount Rates, and WACC

  • Understanding the concepts of present value and future value.
  • Calculating and selecting appropriate discount rates.
  • An overview of Weighted Average Cost of Capital (WACC) and project-specific rates.
  • Practical exercises on discounting cash flows.

Net Present Value (NPV), IRR, MIRR, and Payback Period

  • Calculating NPV as the primary criterion for investment decisions.
  • Utilizing IRR as a secondary screening mechanism.
  • Addressing reinvestment assumption challenges through Modified IRR (MIRR).
  • Applying the Discounted Payback Period as a liquidity check.

Economic Value Added (EVA) and Shareholder Value

  • Calculating EVA: NOPAT minus (Capital Invested multiplied by WACC).
  • Aligning CAPEX budgeting with the creation of shareholder value.
  • Comparing EVA against traditional accounting metrics.
  • Case study on value-based management in manufacturing.

Building the CAPEX Business Case

  • Structuring cash flow projections for capital projects.
  • Distinguishing between operating and capital cash flows.
  • Considering working capital and terminal value implications.
  • Constructing a complete investment case from operational data.

Scenario and Sensitivity Analysis

  • Developing three key scenarios: Base, Optimistic, and Pessimistic.
  • Creating tornado diagrams to rank sensitivity factors.
  • Identifying value drivers and critical assumptions.
  • Practical exercises using Excel.

CAPEX Processes, Templates, and Capex Cards

  • Understanding stage-gate approval processes for capital projects.
  • Designing one-page Capex Cards that align with strategic goals.
  • Incorporating financial metrics, risk ratings, and timelines.
  • Standardizing documentation for Requests for Funding.

Risk Analysis, Monte Carlo Simulation, and Real Options

  • Implementing Monte Carlo simulation using spreadsheet add-ins and Python.
  • Managing uncertainty in manufacturing investment decisions.
  • Applying real options analysis for production flexibility and expansion.
  • Determining when to use probabilistic versus deterministic models.

ESG, Sustainability, and Regulatory Considerations

  • Integrating ESG and sustainability metrics into cash flow analyses.
  • Accounting for carbon costs, energy efficiency, and green CAPEX incentives.
  • Adjusting risk premiums for environmental compliance.
  • Communicating sustainability benefits to financial stakeholders.

Executive Narrative, Storytelling, and Requests for Funding

  • Crafting a clear executive summary for CAPEX proposals.
  • Structuring the request and linking it to strategic value.
  • Employing storytelling techniques tailored for non-finance audiences.
  • Reviewing and critiquing sample funding requests.

Post-Investment Review and Benefit Realization

  • Establishing post-investment review (PIR) frameworks.
  • Tracking actual performance versus projected benefits.
  • Implementing feedback loops to enhance future CAPEX proposals.
  • Fostering a culture of accountability in capital spending.

Requirements

  • Familiarity with manufacturing operations and plant management.
  • Proficiency in spreadsheet software, particularly Microsoft Excel.

Audience

  • Manufacturing managers and plant supervisors lacking a financial background.
  • Engineering managers responsible for preparing capital expenditure proposals.
 14 Hours

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